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BSI 23/30475684 DC 2023

BSI 23/30475684 DC 2023

$24.66

BS EN IEC 62196-3. Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles – Part 3. Dimensional compatibility requirements for DC and AC/DC pin and contact-tube vehicle couplers

Published By Publication Date Number of Pages
BSI 2023 147
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PDF Catalog

PDF Pages PDF Title
4 CONTENTS
6 FOREWORD
8 INTRODUCTION
9 1 Scope
2 Normative references
10 3 Terms and definitions
4 General
5 Ratings
11 5.2.2 Rated current for signal or control purposes
5.301 Rated current for auxiliary power supply contacts
6 Connection between the power supply and the electric vehicle
6.2 Basic interface
6.3 DC interface
12 6.4 Combined interface
13 7 Classification of accessories
7.1 According to purpose
7.5 According to interface
14 7.301 According to the standard sheets used
8 Marking
9 Dimensions
10 Protection against electric shock
10.3 Contact sequencing and order of contact insertion and withdrawal
15 11 Size and colour of protective earthing and neutral conductors
16 12 Provisions for earthing
13 Terminals
14 Interlocks
14.301 Latching function
19 15 Resistance to ageing of rubber and thermoplastic material
16 General construction
17 Construction of EV socket-outlets – General
18 Construction of EV plugs and vehicle connectors
20 19 Construction of vehicle inlets
20 Degrees of protection
21 Insulation resistance and dielectric strength
22 Breaking capacity
23 Normal operation
23.2 Load endurance test
24 Temperature rise
21 25 Flexible cables and their connection
25.301 Additional test for strain relief
22 26 Mechanical strength
27 Screws, current-carrying parts and connections
28 Creepage distances, clearances and distances through sealing compound
29 Resistance to heat and to fire
30 Corrosion and resistance to rusting
31 Conditional short-circuit current
32 Electromagnetic compatibility
33 Vehicle drive over
34 Thermal cycling
35 Humidity exposure
23 36 Misalignment
37 Contact endurance test
24 STANDARD SHEETS CONFIGURATION AA
34 STANDARD SHEETS CONFIGURATION BB
38 STANDARD SHEETS CONFIGURATION EE
CONTACT FUNCTIONALITY
53 STANDARD SHEETS CONFIGURATION FF
CONTACT FUNCTIONALITY
89 Annex CCC (normative) Vehicle connector, vehicle inlet and cable assembly for DC charging intended to be used with a thermal management system
CCC.1 Thermal management system scope
CCC.2 Normative references
CCC.3 Thermal management system terms and definitions
CCC.4 General
95 CCC.4.100 System architecture
97 CCC.4.101 Manufacturers data sheet
CCC.5 Ratings
98 CCC.6 Connection between the power supply and the electric vehicle
CCC.7 Classification of accessories
7.2 According to the method of connecting the conductors
7.3 According to serviceability
CCC.7.100 According to thermal management system
CCC.8 Marking
CCC.9 Dimensions
CCC.10 Protection against electric shock
CCC.11 Size and colour of protective earthing conductors
CCC.12 Provision for protective earthing
99 CCC.13 Terminals
CCC.14 Interlocks
CCC.15 Resistance to ageing of rubber and thermoplastic material
CCC.16 General construction
CCC.16.100 Thermal sensing device
CCC.16.101 Loss of thermal transport
100 CCC.16.102 Accessories using thermal sensing
CCC.16.103 Rated current for accessory
101 CCC.16.104 Operation conditions of thermal management system
CCC.16.105 Minimum cross section of line conductors
CCC.16.106 Contact temperature
CCC.17 Construction of socket-outlets
CCC.18 Construction of plugs and vehicle connectors
102 CCC.18.100 DC contact surface
CCC.19 Construction of vehicle inlets
CCC.19.100 DC contact surface
CCC.20 Degrees of protection
CCC.21 Insulation resistance and dielectric strength
CCC.22 Breaking capacity
CCC.23 Normal operation
103 CCC.24 Temperature rise
CCC.24.100 General test conditions
CCC.24.101 Temperature rise test for cable assembly
104 CCC.24.102 Test for thermal sensing device of cable assembly
105 CCC.24.103 Temperature rise test for vehicle inlet
106 CCC.24.103.1 The cable assembly used in test step 1 is mated to the DUT according to Figure CCC.105, Figure CCC.115, Reference device and test setup for thermal sensing device test of cable assembly (configuration FF)
107 CCC.24.104 Test for thermal sensing device of vehicle inlet
108 CCC.25 Flexible cables and their connection
109 CCC.25.100 Design of cables
CCC.26 Mechanical strength
110 CCC.27 Screws, current-carrying parts and connections
CCC.28 Creepage distances, clearances and distances
CCC.29 Resistance to heat, to fire and to tracking
CCC.30 Corrosion and resistance to rusting
CCC.31 Conditional short-circuit current withstand test
CCC.32 Electromagnetic compatibility
111 CCC.33 Vehicle driveover
CCC.34 Thermal cycling
CCC.35 Humidity exposure
CCC.36 Misalignment
CCC.37 Contact Endurance
CCC.38 Liquid coolants
CCC.38.100 Type of coolant
CCC.38.101 Environmental considerations
112 CCC.38.102 Flammability
CCC.38.103 Conductivity
CCC.38.104 Material compatibility
113 CCC.38.105 Overpressure test
CCC.39 Specific information for configuration AA
CCC.39.1 General
CCC.39.2 Reference devices and test setups for configuration AA
CCC.39.2.1 Reference device and test setups for temperature rise test of cable assembly and vehicle inlet (configuration AA)
117 CCC.39.3 Reference device and test setup for thermal sensing device test of cable assembly (configuration AA)
119 CCC.39.4 Reference device and test setup for thermal sensing device test of vehicle inlet (configuration AA)
120 CCC.39.5 Test setup for configuration AA
121 CCC.39.6 Contacts for configuration AA
122 CCC.40 Specific information for configuration BB
CCC.41 Specific information for configuration EE
CCC.41.1 General
CCC.41.2 Reference devices and test setups for configuration EE
CCC.41.2.1 Reference device and test setups for temperature rise test of cable assembly and vehicle inlet (configuration EE)
125 CCC.41.2.2 Reference device and test setups for thermal sensing device test of cable assembly (configuration EE)
126 CCC.41.2.3 Reference device and test setups for thermal sensing device test of vehicle inlet (configuration EE)
128 CCC.41.3 Test setup for configuration EE
CCC.41.4 Contacts for configuration EE
129 CCC.42 Specific information for configuration FF
CCC.42.1 General
CCC.42.2 Reference devices and test setups for configuration FF
CCC.42.2.1 Reference device and test setups for temperature rise test of cable assembly and vehicle inlet (configuration FF)
133 CCC.42.2.2 Reference device and test setup for thermal sensing device test of cable assembly (configuration FF)
134 CCC.42.2.3 Reference device and test setup for thermal sensing device test of vehicle inlet (configuration FF)
135 CCC.42.3 Test setup for configuration FF
136 CCC.42.4 Contacts for configuration FF
137 CCC.43 Specific information for configuration GG
CCC.43.1 General
CCC.43.2 Reference devices and test setups for configuration GG
CCC.43.2.1 Reference device and test setups for temperature rise test of cable assembly and vehicle inlet (configuration GG)
140 CCC.43.2.2 Reference device and test setup for thermal sensing device test of cable assembly (configuration GG)
141 CCC.43.2.3 Reference device and test setup for thermal sensing device test of vehicle inlet (configuration GG)
142 CCC.43.3 Test setup for configuration GG
CCC.43.4 Contacts for configuration GG
143 CCC.44 Recommended data
CCC.44.1 General
CCC.44.2 List of recommended data
147 Bibliography

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BSI 23/30475684 DC 2023
$24.66